Hardcored™ Services: Hardfacing of VRM Grinding Rollers and Tables

With Hardcored™ Welding Technology, BCC provides a complete range of solutions for hard overlay welding. The following services are offered for vertical roller mills:

Hard overlay welded grinding rolls and grinding tables
Welding consumables of alloys specifically matched for use in vertical roller mills
Portable welding system consisting of welding head, control unit and DC power supply which designed and manufactured by BCC
Hardcored™ Welding service can be done either at the Hardcored Services Workshop or at the mill plant site

Hardcored™ Welding Services Offer the following Benefits:

  • New grinding rolls and grinding plates made of hard casting with and without hardfacing to ensure long service life-time
  • Regeneration of grinding rolls and grinding plates to avoid the purchase of costly spare parts
  • Complete, cost effective services Supply of hard casting and hard overlay welding from a single source
  • Excellent references in the line of welding engineering
  • Experience in solving wear problems for many years.

In-House hardfacing services

On-Site Services

Hardfacing the-new-part Sliding Plate for VRM Polysius for Cement plant

BCC successfully has applied our Hardcored Hardfacing Technology to produce the Sliding Plate which a very important wear part in Vertical Roller Mill by Polysius for a Vietnamese Cement Plant.

Job Details:

  • Customer: Ha Tien 1 Cement
  • Industry: Cement
  • Equipment: Vertical Roller Mill (Polysius)
  • Part: Sliding Plate.
  • Applied wire: Hardcored 101

Photos:

Pre-Hardafacing for Loesche Mill LM53.3+3

Our Hardcored Services Team had done the hardfacing job at 03 roller tires and 01 set of table liner for Loesche Mill LM56.3+3 which is the biggest cement mill in Vietnam at this moment. This work was done under the contract between BCC and Loesche GmbH to modify the roller tires and table liner profiles before commissioning for Xuan Thanh Cement.

Some basics information of job:

  • Industry: Cement
  • Equipment: Vertical Roller Mill (VRM)
  • Part: Tires and Table Liner
  • Wire: Hardcored 101 – 2.8mm dia.
  • Consumption: 4000 kgs

Some typical photos

 Video During works

BCC News on 6th May 2015